QuatroPBC
Automatic paving tile production control system powered by AI and machine vision
В любой момент доступен подробный отчет о работе производства: количество тактов,
время начала и окончания формовки, общая площадь продукции, площадь брака,
доля брака в партии, средняя высота партии
доля брака в партии, средняя высота партии
How does QuatroPBC work?
QuatroPBC is installed on the wet side of the conveyor, after the press and before the curing chamber.
It scans the pallet with a laser and takes photographs of the products, using neural networks to detect height deviations and surface defects such as chips, cracks, cavities, and stains.
In real time, QuatroPBC displays a photo of the pallet on the operator’s screen, highlighting different types of deviations for each product with a colored frame, enabling the operator to prevent defective production
It scans the pallet with a laser and takes photographs of the products, using neural networks to detect height deviations and surface defects such as chips, cracks, cavities, and stains.
In real time, QuatroPBC displays a photo of the pallet on the operator’s screen, highlighting different types of deviations for each product with a colored frame, enabling the operator to prevent defective production
СКАЧАТЬ ПРЕЗЕНТАЦИЮ
How does QuatroPBC work?
QuatroPBC is installed on the wet side of the conveyor, after the press and before the curing chamber.
It scans the pallet with a laser and takes photographs of the products, using neural networks to detect height deviations and surface defects such as chips, cracks, cavities, and stains.
In real time, QuatroPBC displays a photo of the pallet on the operator’s screen, highlighting different types of deviations for each product with a colored frame, enabling the operator to prevent defective production
It scans the pallet with a laser and takes photographs of the products, using neural networks to detect height deviations and surface defects such as chips, cracks, cavities, and stains.
In real time, QuatroPBC displays a photo of the pallet on the operator’s screen, highlighting different types of deviations for each product with a colored frame, enabling the operator to prevent defective production
Advantages of QuatroPBC
- 100% control 24/7
- 5% raw material savings
- 80% defect reduction
- User-friendly interface
- Production report
- Compatible with any conveyor
Key features
QuatroPBC detects 95% of defects such as stains, chips, cracks, cavities, and foreign inclusions
Using a high-precision laser, QuatroPBC measures the height of all products on the pallet with an accuracy of up to 0.5 mm
QuatroPBC measures the height at multiple points on each tile
It monitors color stability for both monochrome and colormix products
It keeps records for all produced batches, including a photo archive, downtime events, operator data, as well as mold and product color information
It provides a detailed report that logs produced batches, downtimes, and their causes
It minimizes costs from overproduction
It offers a user-friendly interface for all participants in the production process
Over 30 plants worldwide