Home / Solutions / QuatroCBC

Every brick — graded for shape and shade

QuatroCBC watches clay brick at forming, after drying and at packing. It measures geometry to ±1 mm, finds webs, cracks and inclusions from 5 mm, and compares engobe and shade with a reference, so a bad unit is stopped before the kiln.

IN PLAIN WORDS

What it is, in one line

An inspector for an extrusion brick line. On the wet side it checks the bar, the webs, the engobe and the rustication. After drying it sees every face and can drop the reject. At packing it checks the fired brick before it is banded.

It checks geometry

Stretcher width and header height, within ±1 mm, plus flatness and straight edges.

It finds the flaws

Missing or cut webs, cracks, chips and inclusions from 5 mm, on the wet bar and on the dried brick.

It checks the face

Engobe coverage, rustication depth and shade, compared with a reference stored for that product.

HOW IT WORKS

On your line in four steps

The useful catch is early, while the brick can still be stopped or returned to the mix. Packing is the last look before the band.

See it on your line
01

Forming

The cut bar is checked at the end: webs, geometry, engobe and rustication depth. A bad run can stop the conveyor.

02

After drying

Every face of the dried brick is inspected. A reject can be dropped off the line before the kiln car.

03

Packing

Fired brick is checked again for cracks, chips and contamination before it is packed.

04

Record

Each brick keeps its photo, measurements and verdict. Shift and batch reports show where time and material went.

BENEFITS OF IMPLEMENTATION

Why brick producers install QuatroCBC

Face brick is sold on appearance. The system protects that appearance — and the cost of getting it wrong.

±1 mmgeometry tolerance
5 mmsmallest defect in the brief
3stages: forming, drying, packing
Each brickphotographed and logged

Consistent shade

Automatic colour classification keeps packs uniform, ending the most common reason for face-brick returns.

Geometry in tolerance

Dimension control within ±1 mm catches a warped or off-size brick before it is banded, and earlier, before the kiln.

Defects off the line

Cracks, chips, broken webs and inclusions are flagged on the wet side and after drying, so the kiln is not filled with brick that should have been stopped.

Less downgrade & scrap

Accurate sorting means fewer first-grade bricks downgraded by a cautious manual eye — and fewer seconds slipping into first-grade packs.

Line data, finally

Defect types, shade distribution, shift output and downtime — recorded for every batch.

Fewer complaints

Consistent packs mean fewer rejected deliveries and a stronger reputation on shade-critical projects.

WHAT IT DETECTS

The defects it catches at every stage

From the pressed blank to the finished brick. Tuned to your product and grade standard.

Crack and chip on the face of a dark clay brick
CRACKS & CHIPS
Damaged webs inside a hollow clay brick
BROKEN WEBS
Vertical crack on the face of a grey brick
FACE CRACKS
Pale lime inclusions on a light brick face
LIME INCLUSIONS
Chipped corner on a hollow clay brick
CHIPPED CORNERS

GET IN TOUCH

See QuatroCBC on your line

Send us your line details and we’ll arrange a tailored presentation and a live demo of the system inspecting a product like yours.

WhatsApp +44 7352 312040
Head office 4–8 Ludgate Circus, London EC4M 7LF