Exclude color defects of color mix products
with color classification QuatroPBC
QuatroPBC presentation
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Quality control system for concrete products
QuatroPBC controls the stability of produced colors to achieve the same shade of color in a batch of mono and color mix products
QuatroPBC
Defects in the color mix blocks are detected after delivery to the client or after installation when it turns out that the tiles arrived in all different shades.
This entails significant compensation for the manufacturer.
QuatroPBC easily integrated into production line
The system is installed
on the wet side of the conveyor, after the press, up to the curing chamber
on the wet side of the conveyor, after the press, up to the curing chamber
01
QuatroPBC determines the amount of each color component in a tile. Compares to a reference value to control the stability of mono and color mix colors.
In case deviations are detected, the operator receives a signal about the violation of color characteristics.
In case deviations are detected, the operator receives a signal about the violation of color characteristics.
02
QuatroPBC automatically fixes the end of a batch and the beginning of a new one, even colormix
03
Get more information about color classification
FAQ
The principle of color determination is based on working with a histogram of color components recognized on each pallet of manufactured products. We determine the amount of each color component on the forming pallet and compare it with a reference value. More details can be found in our article "Quatromatic specialists added a paving slab color classifier to the QuatroPBC functionality"
To determine the defects of the color mix tiles, the same approach is used, based on system training. Only we use product photo color mix. The only difference is that due to the low contrast of defects on the colormix, other settings are used.
The period of system implementation from the conclusion of the contract to the launch of the system is 4 months. Excluding delivery time.
Yes, service maintenance of our installations is provided. Service includes:
- repair and replacement of failed QuatroPBC elements;
- technical support, training, and advice on the use of QuatroPBC;
- software update;
- adding new features to the QuatroPBC software (excluding the cost of additional hardware).
QuatroPBC is your digital assistant: it works 24/7 and monitors the quality of each product in real time
Developed by
Quatromatic
Quatromatic
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