Helps to reduce costs without complicated changes of the production system
Measures the height of products within the accuracy of 0.5 mm
Recognizes defects of the upper surface of products within the accuracy of 95%
Digital data collection and analysis in real time
use the minimum allowable amount of material
sсhedule a production order correctly
for early defect detection
QuatroPBC is your digital assistant: it works 24/7 and monitors the quality of each product in real time
Developed by Quatromatic
New quality for your production
How does QuatroPBC work?
QuatroPBCis installed on the wet side of the conveyor, after the press, before the curing chamber
QuatroPBC scans and takes photos of the pallet of products, detecting deviations in product height or density, as well as repeated defects in the facing layer
QuatroPBC displays a photo with tags of different types of deviations for each product in real time
Installation on line, configuration and technical support
The system is maintained by our team throughout the entire service life
QuatroPBC will help to improve quality, to fulfil the production task more accurately, and to detect equipment malfunctions and defective products timely
What does this solution mean for production?
Benefits for production from the implementation of QuatroPBC
Reducing the share of defective products
Timely detection of deviations in height or density of products, as well as the identification of recurring defects in the facing layer allow you to quickly eliminate the cause and produce only high-quality products.
Detailed statistics for each batch
QuatroPBC maintains a complete history of all batches produced, indicating summary information for each of them: the number of products produced, the proportion of rejects, detailed information for each pallet (product heights, detected defects).
Reducing the residue of ordered lots
Residue of ordered lots are often direct losses. They require costs for their packaging, transportation and storage. QuatroPBC displays the number of products produced in the current batch in real time and the percentage of defects in it. Therefore, the operator knows exactly how much production still needs to be produced to fulfil the task accurately.
Large products such as curb stones are measured in multiple locations
All data are available from any device, including tablet and smartphone
We will conduct a personal presentation of the service, answer questions, tell you more about the implementation experience
Request personal presentation
Tested and ready for opeartion
QuatroPBC is tested and implemented in trial operation at the plants of the Vybor company in Novorossiysk and Bogatishchevo.
QuatroPBC is provided by subscription. This is your digital assistant: it works 24/7 and helps the operator to control product quality in real time. No changeover is required.
QuatroPBC is available by subscription
Prompt technical support
QuatroPBC is easy to use! Moreover, you will not be left alone with new equipment. We will promptly answer any questions, help you figure it out and eliminate any difficulties.
QuatroPBC was developed in collaboration with experts in the fields of machine vision and the production of concrete products by vibrocompression.
We know the specifics of the industry perfectly
Examples of real interface on existing installations
Timely detection of any deviation in height or any defect can reduce the proportion of defects by up to 85% and significantly reduce production costs.
Implementation experience of QuatroPBC on Vybor plant
Implementation experience of QuatroPBC
The system allows me to run less with a ruler and at the same time to see changes in the height of products in a timely manner and make adjustments to the operation of the equipment, allows me to see defects on the monitor, drawing my attention to a possible problem, this is very convenient.
A very useful thing that allows me to see problem areas on the pallet and to detect equipment malfunctions timely if there is a drop in height in certain parts of the pallet.
A necessary system. For example, yesterday from the office I saw that the height was close to the maximum in one of the rows on the pallet - I came to the workshop and pointed it out to them, even remotely allows you to understand what is/ was happening on the molding.
Head of Quality control department
Every day I analyze the consumption of materials, concrete mixtures. Sometimes deviations come to light (they took much/ little concrete mixture), I start to understand reasons, to look through the history, to see what height was, whether it could affect the overconsumption of the mixture. This allows to early detect dispensing problems.