QuatroPBC
Control the quality of paving slabs and concrete blocks automatically with
Quality control system for the concrete block industry
QuatroPBC system helps to reduce costs without complicated changes to the production process
QuatroPBC detects defects of face layer on a wet side in 95% of cases
Собирает производственную статистику
Decrease losses from defective products, per year
продукция изготавливается на минимальном допуске,
предприятие экономит
на материалах
предприятие экономит
на материалах
Production control
Измеряет высоту изделий
с точностью 0.5 мм
с точностью 0.5 мм
80%
QuatroPBC measures height of each brick within 0,5 mm accuracy, it’s possible to control and not overcome target height
Save up on raw materials, per year
3-5%
QuatroPBC classifies layouts and colors, automatically accounts batches and series of bricks
Контроль производства
100%
QuatroPBC's key features
for quality control automation
Machine vision technologies in manufacturing
Height measurement
Using a highly accurate laser
QuatroPBC measures the heights of all items on the production board with 0.5 mm accuracy
QuatroPBC measures the heights of all items on the production board with 0.5 mm accuracy
01
Defect detection
QuatroPBC detects the defects of the face layer of bricks such as cracks, holes, inclusions, etc
in 95% of cases
in 95% of cases
02
Production statistics
Create a single production control center for all lines and plants
03
Dry side control
All deviations (defects, heights) detected on the wet side are displayed on a sorter’s monitor on the dry side thanks to RFID technologies.
It helps the sorter find and replace all defective items faster and not allow them to be delivered to a client.
It helps the sorter find and replace all defective items faster and not allow them to be delivered to a client.
04
Developed by
Quatromatic
Quatromatic
QuatroPBC is your digital assistant: it works 24/7 and monitors the quality of each product in real-time
New quality for your production
QuatroPBC easily integrated into production line
QuatroPBC is installed on the wet side of the conveyor, after the press, before the curing chamber
01
QuatroPBC scans and takes photos of the production board, detecting deviations in product height or density, as well as repeated defects in the facing layer
02
QuatroPBC displays a photo with tags of different types of deviations for each product in real time
03
Implementation experience of QuatroPBC on the plant
Questions? Ideas? Feedback?
We'd love to hear them!
We'd love to hear them!
FAQ
The QuatroPBC system is installed after the press, above the conveyor. Production boards with tiles passing under the system are measured non-contact with an industrial laser with an accuracy of +/- 0.5 mm. The measurement range for the height of stones is from 20 to 400 mm.
The height of each brick is determined by scanning the entire production board and measuring the height between the surface of the board on which the tile rests and the face of the tile. This method of measurement allows measuring the height of the bricks as accurately as possible, even if the board is crooked.
When measuring the height of a product, only the flat surface of the tile is taken into account, therefore, cracks, holes, and inclusions do not distort the measurement result.
Thus, QuatroPBC measures the height of the products from the surface of the board. The height is determined by an industrial laser as the production board passes under the machine.
Irregularities of the board do not distort measurements. Since the laser makes a measurement at many points around each tile.
The height of each brick is determined by scanning the entire production board and measuring the height between the surface of the board on which the tile rests and the face of the tile. This method of measurement allows measuring the height of the bricks as accurately as possible, even if the board is crooked.
When measuring the height of a product, only the flat surface of the tile is taken into account, therefore, cracks, holes, and inclusions do not distort the measurement result.
Thus, QuatroPBC measures the height of the products from the surface of the board. The height is determined by an industrial laser as the production board passes under the machine.
Irregularities of the board do not distort measurements. Since the laser makes a measurement at many points around each tile.
Сomplete installation of the system in production takes 16-18 weeks. This period of time includes all preparation, assembly and testing of the system. Does not include delivery time.
The system does not require additional costs. For all the time of work (more than 3 years from the first real installation) even preventive measures were not required. Despite this, the replacement of parts, lenses that are out of order, and software updates are carried out for customers free of charge as part of the service.
Service includes:
Service includes:
- repair and replacement of failed QuatroPBC elements;
- technical support, training and advice on the use of QuatroPBC;
- software update;
- adding new features to the QuatroPBC software (excluding the cost of additional hardware).
QutroPBC is the most compact system of similar - only 66 sm along the conveyor. For installation, we advise releasing 1-meter free space along the conveyor and 20 sm free space on each side of the conveyor
The system is installed on the wet side between the press and curing chamber. You can read more about installation here: Hot to install QuatroPBC on a production line