QuatroPBC presentation
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The system automatically scans products on the conveyor, collects and processes information about each produced item, such as product height, defects rate.
Generates production reports based on this data
and sends them to any device.
QuatroPBC
Turnkey solution —
All reports are available in QuatroPBC user interface.
All your production statistics online - you control and improve production efficiency.
New quality for your production
How does QuatroPBC work?
QuatroPBC is installed on the wet side of the conveyor, after the press, before the curing chamber
01
QuatroPBC scans and takes photos of the pallet of products, detecting deviations in product height or density, as well as repeated defects in the facing layer
02
QuatroPBC generates all production statistics in real time for different periods of time - by day, by month, by season, and displayed on the user interface screen in the form of tables and graphs.
03
User-friendly interface is available for any kind of device.
It doesn’t allow any additional software and works in a regular web-browser.
Chat with a technical support team is embedded in QuatroPBC UI, it allows to solve any questions faster.
Chat with a technical support team is embedded in QuatroPBC UI, it allows to solve any questions faster.
Daily report including information about all produced batches of products.
Operator
Custom Scripts for each employee
Daily report + monthly reports on defects ratios and average heights.
Quality control department
Real-time report with actual information about recently produced items.
Chief of production
Each specialist needs different data, for different periods of time, to solve their problems and increase personal effectiveness. When developing the QuatroPBC interface, the needs of each user were taken into account.
QuatroPBC sends daily reports via Email and Telegram
Collection and visualization of statistics
photo archive of all manufactured products,
local storage of all data get started with Pro
photo archive of all manufactured products,
local storage of all data get started with Pro
Get a description of the tariffs and prices by e-mail
FAQ
All collected data is stored locally at the customer's plant.
The system delivery set includes a computer on which all received data is processed and stored.
However, we do not send data to the cloud or otherwise over the network. Those. everything is kept at the factory. If desired, the customer can provide his own computer on which the storage will be deployed and fully control access to it from the outside.
There are 2 more reasons why data is stored at the factory:
1. Very large amount of data. The bill goes to terabytes, where cloud storage becomes overhead. Both in terms of cost and transfer speed.
2. The data is stored by the user in the local network, which is usually isolated from the external one. This is 100% data protection and a guarantee that only employees of your production have access to them and use the data.
The system delivery set includes a computer on which all received data is processed and stored.
However, we do not send data to the cloud or otherwise over the network. Those. everything is kept at the factory. If desired, the customer can provide his own computer on which the storage will be deployed and fully control access to it from the outside.
There are 2 more reasons why data is stored at the factory:
1. Very large amount of data. The bill goes to terabytes, where cloud storage becomes overhead. Both in terms of cost and transfer speed.
2. The data is stored by the user in the local network, which is usually isolated from the external one. This is 100% data protection and a guarantee that only employees of your production have access to them and use the data.
Report for recently produced items in real-time
Information for each production pallet:
- Heights of all products,
- Defective items are highlighted,
- Repeated deviations are highlighted,
- The average density of products (scales are required).
A batch of products information:
- Shape, layout, and color of products,
- Number of produced pallets and area (sq.m) of products,
- Current defects share an area of defective products,
- Dashboard with defects, heights, and density of previous production pallets.
- Analysis of production efficiency, search and elimination of places with the greatest production losses;
- Identification of the dependence of the share of defects on various factors, including the operator, shape, pigment, and materials;
- Preventing the production of defective products (reducing the share of defective products by even 1% is a significant saving on materials);
- Cost reduction 3-5% savings on materials per year.
Developed by
Quatromatic
Quatromatic
QuatroPBC is your digital assistant: it works 24/7 and monitors the quality of each product in real time
