QuatroPBC presentation
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Now in the production of pavement bricks, height control is selective: the operator measures several stones with a ruler or a depth gauge.
This results in uneven product height within the same pallet.
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Automate quality control system focused on the pavement industry.
Provides continuous height control of all bricks on a pallet with an accuracy of 0.5 mm
QuatroPBC
Turnkey solution —
All products are manufactured
at the minimum limit.
You save on materials!
at the minimum limit.
You save on materials!
Measures the height of products
within the accuracy of 0.5 mm
within the accuracy of 0.5 mm
Laser measurement guarantees height control of all bricks on the pallet
100% continuous measurement
of all products
The height of each brick on the pallet is measured automatically
Savings on materials
Concrete block and pavement slabs production with QuatroPBC
Calculate the savings from implementing QuatroPBC in your production
Enter details of your manufacture or use industry averages
New quality for your production
How does QuatroPBC work?
QuatroPBC is installed on the wet side of the conveyor, after the press, before the curing chamber
01
QuatroPBC scans and takes photos of the pallet of products, detecting deviations in product height or density, as well as repeated defects in the facing layer
02
QuatroPBC displays a photo with tags of different types of deviations for each product in real time
03
If you need height measurements only, get started with Lite
FAQ
The QuatroPBC system is installed after the press, above the conveyor. Pallets with tiles passing under the system are measured non-contact with an industrial laser with an accuracy of +/- 0.5 mm. The measurement range for the height of stones is from 20 to 400 mm.
The height of each brick is determined by scanning the entire pallet and measuring the height between the surface of the pallet on which the tile rests and the face of the tile. This method of measurement allows measuring the height of the bricks as accurately as possible, even if the pallet is crooked.
When measuring the height of a product, only the flat surface of the tile is taken into account, therefore, cracks, holes, and inclusions do not distort the measurement result.
Thus, QuatroPBC measures the height of the products from the surface of the pallet. The height is determined by an industrial laser as the pallet passes under the machine.
Irregularities of the pallet do not distort measurements. Since the laser makes a measurement at many points around each tile.
The height of each brick is determined by scanning the entire pallet and measuring the height between the surface of the pallet on which the tile rests and the face of the tile. This method of measurement allows measuring the height of the bricks as accurately as possible, even if the pallet is crooked.
When measuring the height of a product, only the flat surface of the tile is taken into account, therefore, cracks, holes, and inclusions do not distort the measurement result.
Thus, QuatroPBC measures the height of the products from the surface of the pallet. The height is determined by an industrial laser as the pallet passes under the machine.
Irregularities of the pallet do not distort measurements. Since the laser makes a measurement at many points around each tile.
Сomplete installation of the system in production takes 16-18 weeks.
Pilot operation of the installation shows that the system is reliable and does not require additional costs. For all the time of work (more than 3 years) even preventive measures were not required. Despite this, the replacement of parts, lenses that are out of order, and software updates are carried out for customers free of charge as part of the service.
Service includes:
Service includes:
- repair and replacement of failed QuatroPBC elements;
- technical support, training and advice on the use of QuatroPBC;
- software update;
- adding new features to the QuatroPBC software (excluding the cost of additional hardware).
QutroPBC is the most compact system of similar. For installation, the system needs 1-meter free space along the conveyor and 20 sm free space on each side of the conveyor
The system is installed on the wet line between the press and curing chamber.
QuatroPBC is your digital assistant: it works 24/7 and monitors the quality of each product in real time
Developed by
Quatromatic
Quatromatic
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